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WHAT IS CSI FORMAT?
This section of the Xypex website utilizes the Section FormatTM
of the Construction Specifications Institute (CSI) Manual of Practice. Section Format provides a uniform
approach to organizing specification text by establishing a structure consisting of three primary Parts:
General, Products, and Execution. Text within each of the three Parts is divided into articles and subordinate
paragraphs and subparagraphs. The article titles serve as a checklist for consideration by the specifier.
These titles are optional and selections should be based on appropriateness for the specific situation being addressed.
CSI is a U.S.A. based professional society for the specifications community. Xypex Chemical Corporation is aware that
other organizations with different but equally valid specification formats are available and utilized by specifiers
in different parts of the world. Contact Xypex for alternative formats that incorporate local requirements and standards.
SECTION 07160
PART 1 - GENERAL
1.01 SUMMARY
- Section Includes:
Furnishing of all labor, materials, services and equipment necessary
for the supply and installation of cementitious crystalline waterproofing to concrete
substrates, above-grade or below-grade, on either dry or wet side of substrates, as
indicated on drawings and as specified herein.
- Related Sections:
- Section 03100 - Concrete Work
- Section 07900 - Joint Sealers
- Section 09900 - Paints and Coatings
1.02 REFERENCES
- Applicable Standards:
The following standards are referenced herein.
- American Society for Testing and Materials (ASTM)
- Army Corps of Engineers (CRD)
- NSF International (NSF)
1.03 SYSTEM DESCRIPTION
- Cementitious Crystalline Waterproofing:
Blend of portland cement, fine treated silica
sand and active proprietary chemicals. When mixed with water and applied as a
cementitious coating, the active chemicals cause a catalytic reaction which generates
a non-soluble crystalline formation of dendritic fibers within the pores and
capillary tracts of concrete. This process causes concrete to become permanently
sealed against the penetration of liquids from any direction.
1.04 SYSTEM PERFORMANCE REQUIREMENTS
- Testing Requirements:
Crystalline waterproofing system shall be tested in accordance
with the following standards and conditions, and the testing results shall meet or
exceed the performance requirements as specified herein.
Independent Laboratory:
Testing shall be performed by an independent laboratory
meeting the requirements of ASTM E 329-95 and certified by the United States
Bureau of Standards. Testing laboratory shall obtain all concrete samples and
waterproofing product samples.
Crystalline Penetration:
Crystallizing capability of waterproofing material shall be
evidenced by independent SEM (Scanning Electron Microscope) photographs
documenting penetration of crystal-forming waterproofing material to a depth of
2 inches (50 mm).
Permeability:
Independent testing shall be performed according to U.S. Army Corps
of Engineers CRD C48-73 "Permeability of Concrete".
- Concrete samples (treated and untreated) to have design strength of 2000 psi
(13.8 MPa) and thickness of 2 inches (50 mm). No admixtures permitted.
- Coatings to have maximum thickness of 0.05 inches (1 mm) per coat with up to
two coats permitted.
- Samples to be pressure tested to 175 psi (405 foot head of water) or 1.2 MPa
(123.4 m head of water).
- Treated samples, after crystalline growth has occurred, shall exhibit no
measurable leakage.
Chemical Resistance:
Independent testing shall be performed according to ASTM
C 267-77 "Chemical Resistance of Mortars" and ASTM C 39-86 "Compressive
Strength of Cylindrical Concrete Specimens".
- Concrete samples (treated and untreated) to have design strength of 4000 psi
(27.6 MPa). No admixtures permitted.
- Coatings to have maximum thickness of 0.05 inches (1 mm) per coat with up to
two coats permitted.
- Untreated and treated specimens to be immersed for a minimum of 84 days
in following chemical solutions: hydrochloric acid (3.5 pH), brake fluid,
transformer oil, ethylene glycol, toluene, caustic soda.
- Treated specimens shall exhibit no detrimental effects after exposure, and shall
have a minimum of 14% increase in compressive strength versus untreated
control specimens.
Potable Water Approval:
Independent testing shall be performed according to NSF
Standard 61 and approval for use of waterproofing material on structures holding
potable water shall be evidenced by NSF certification.
1.05 SUBMITTALS
- General:
Submit listed submittals in accordance with conditions of the Contract
and with Division 1 Submittal Procedures Section.
Product Data:
Submit product data, including manufacturer's specifications,
installation instructions, and general recommendations for waterproofing
applications. Also include manufacturer's certification or other data substantiating that products comply with requirements of Contract Documents.
Test Reports:
Submit for acceptance, complete test reports from approved
independent testing laboratories certifying that waterproofing system conforms to
performance characteristics and testing requirements specified herein.
Manufacturer's Certification:
Provide certificates signed by manufacturer or
manufacturer's representative certifying that the materials to be installed comply in all respects with the requirements of this specification, and that the applicator is qualified and approved to install the materials in accordance with manufacturer's product data.
Manufacturer's Field Report:
Provide copy of report from manufacturer's
representative confirming that the surfaces to which waterproofing material is to be applied are in a condition suitable to receive same.
1.06 QUALITY ASSURANCE
- Manufacturer:
Provide products of manufacturer with no less than 10 years
experience in manufacturing the cementitious crystalline waterproofing materials
for the required work. Manufacturers that cannot provide the performance test data
specified herein will not be considered for the project.
Applicator:
Waterproofing applicator shall be experienced in the installation of
cementitious crystalline waterproofing materials as demonstrated by previous
successful installations, and shall be approved by the manufacturer in writing.
Pre-Installation Conference:
Prior to installation of waterproofing, conduct meeting
with waterproofing applicator, installers of work adjacent to or which penetrates
waterproofing, Architect/Engineer, owner's representative, and waterproofing
manufacturer's representative to verify and review the following:
- Project requirements for waterproofing as set out in Contract Document.
- Manufacturer's product data including application instructions.
- Substrate conditions, and procedures for substrate preparation and waterproofing installation.
Technical Consultation:
The waterproofing manufacturer's representative shall
provide technical consultation on waterproofing application.
1.07 DELIVERY, STORAGE AND HANDLING
- Delivery:
Deliver packaged waterproofing materials to project site in original
undamaged containers, with manufacturer's labels and seals intact.
1.08 PROJECT CONDITIONS
- Compliance:
Comply with manufacturer's product data regarding condition of
substrate to receive waterproofing, weather conditions before and during
installation, and protection of the installed waterproofing system.
1.09 WARRANTY
- Manufacturer's Warranty:
Manufacturer shall provide standard product warranty
executed by authorized company official. Term of warranty shall be [specify term]
years from Date of Substantial Completion.
Applicator's Warranty:
Applicator shall warrant the waterproofing installation against
defects caused by faulty workmanship or materials for a period of [specify term]
years from Date of Substantial Completion. The warranty will cover the surfaces
treated and will bind the applicator to repair, at his expense, any and all leaks
through the treated surfaces which are not due to structural weaknesses or other
causes beyond applicator's control such as fire, earthquake, tornado and hurricane.
The warranty shall read as follows:
- Warranty: The applicator warrants that, upon completion of the work, surfaces
treated with cementitious crystalline waterproofing will be and will remain
free from water leakage resulting from defective workmanship or materials for
a period of [specify term] years from Date of Substantial Completion. In the
event that water leakage occurs within the warranty period from such causes,
the applicator shall, at his sole expense, repair, replace or otherwise correct
such defective workmanship or materials. Applicator shall not be liable for
consequential damages and applicator's liability shall be limited to repair,
replacement or correcting of defective workmanship or materials. Applicator
shall have no responsibility with respect to water leakage or other defects caused
by structural failure or movement of the structure, or any other causes beyond
Applicator's control.

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